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  • Shop Floor Integration (MATA690 - SIGACOM)

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Using as example the order 00024601001 for 100 parts, the machine load is executed and generates the following allocations:

Order

Operation

Resource

Start Date

Start Time

End Date

End Time

Qty

00024601001

01

MACH1

11/17/14

8:30 AM

11/17/14

3:30 PM

16.67

00024601001

01

MACH2

11/17/14

3:30 PM

11/17/14

9:30 PM

16.67

00024601001

01

MACH3

11/17/14

9:30 PM

11/18/2014

11:30 AM

16.67

00024601001

01

MACH4

11/17/14

8:30 AM

11/17/14

3:30 PM

16.67

00024601001

01

MACH5

11/17/14

3:30 PM

11/17/14

9:30 PM

16.67

00024601001

01

MACH6

11/17/14

9:30 PM

11/18/2014

11:30 AM

16.67

00024601001

02

MACH2

11/18/2014

11:30 AM

11/18/2014

4:45 PM

100

When you submit data for SFC tables, the system checks how many records exist for each order of production plus operation. For operation 01, six records exist; thus, six splits exist, as shown below:

...

Considering the aforementioned rules, the records are created as follows:

Split

Order

Operat

Split

Machine

Qty

CYY_DTIMC

CYY_HRIMC

CYY_DTFMC

CYY_HRFMC

00024601001

01

0000000001

MACH1

16.67

11/17/2014

8:30 AM

11/17/14

3:30 PM

00024601001

01

0000000002

MACH2

16.67

11/17/2014

3:30 PM

11/17/14

9:30 PM

00024601001

01

0000000003

MACH3

16.67

11/17/2014

9:30 PM

11/18/2014

11:30 AM

00024601001

01

0000000004

MACH4

16.67

11/17/2014

8:30 AM

11/17/14

3:30 PM

00024601001

01

0000000005

MACH5

16.67

11/17/2014

3:30 PM

11/17/14

9:30 PM

00024601001

01

0000000006

MACH6

16.67

11/17/2014

9:30 PM

11/18/2014

11:30 AM

00024601001

02

0000000001

MACH2

100

11/18/2014

11:30 AM

11/18/2014

4:45 PM

Operation

Order

Operation

Qty

CY9_DTIMC

Start Date

CY9_HRIMC

Start Time

CY9_DTFMT

End Date

CY9_HRFMT

End Time

00024601001

01

100

11/17/2014

8:30 AM

11/18/2014

11:30 AM

00024601001

02

100

11/18/2014

11:30 AM

11/18/2014

4:45 PM

These data are also updated in the SHY table (Operations x Order) with the same information as that updated on SFC operations (CY9).

Order

Operation

HY_DATAINI

HY_HORANI

HY_DATAFIM

HY_HORAFIM

00024601001

01

11/17/2014

8:30 AM

11/18/2014

11:30 AM

00024601001

02

11/18/2014

11:30 AM

11/18/2014

4:45 PM

When the allocation record has setup, field H8_SETUP is filled out with the number of gantt positions, as shown below:

Order

Operation

Resource

Start Date

Start Time

End Date

End Time

Qty

Setup

00024601001

01

MACH1

11/17/14

8:00 AM

11/17/14

5:30 PM

50

2

00024601001

01

MACH2

11/17/14

8:00 AM

11/17/14

5:30 PM

50

2

00024601001

02

MACH3

11/18/2014

11:30 AM

11/18/2014

4:45 PM

100


You need to calculate the date and time the setup starts. Following the rules:

...

Considering these rules, the records become as follows:

Split

Order

Oper

Split

Machine

Qty

CYY_DTIMCS

Setup Start

CYY_HRIMCS

Setup Start

CYY_DTIMC

Prod Start

CYY_HRIMC

Prod Start

00024601001

01

0000000001

MACH1

50

11/17/2014

8:00 AM

11/17/14

8:30 AM

00024601001

01

0000000002

MACH2

50

11/17/2014

8:00 AM

11/17/14

8:30 AM

00024601001

02

0000000001

MACH3

100



11/18/2014

11:30 AM

Order

Oper

Split

CYY_DTFMC

Prod End

CYY_HRFMC

Prod End

00024601001

01

0000000001

11/17/2014

5:30 PM

00024601001

01

0000000002

11/17/2014

5:30 PM

00024601001

02

0000000001

11/18/2014

4:45 PM

Operation

Order

Operation

Qty

CY9_DTIMC

Start Date

CY9_HRIMC

Start Time

CY9_DTFMT

End Date

CY9_HRFMT

End Time

00024601001

01

100

11/17/2014

8:30 AM

11/18/2014

5:30 PM

00024601001

02

100

11/18/2014

11:30 AM

11/18/2014

4:45 PM

Change Estimated Delivery Date

It changes the delivery date of the production order and copies the information to the Shop Floor.


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Procedures:

Doing machine load:

  1. In the Machine Load Maintenance window, enter the data to run the machine load.
  2. Execute it.
  3. When the integration with the SIGASFC is active, the production orders still receiving some production annotation do not figure in the calculation.
  4. The allocation made is for the Split of SIGASFC; thus, each machine allocated for an operation generates an allocation of a Split. In case the machine load allocates three machines for the same operation, the system generates three splits, one for each machine.
  5. In case the production order has an alternative script, the calculation of this order cannot be performed.
  6. The splits calculated receive a mark in the Split through field Machine Load (CYY_LGCGMQ).

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